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Instructor Led Courses

Materials and Spare Parts Management - ILT (MSPM 201)


Description
Waiting for parts to arrive impacts productivity, reliability, and the bottom line.
Better management of this process is an untapped opportunity for organizations to improve reliability.

This IDCON training gives you a better understanding how to increase plant reliability and maintenance performance through improved management of spare parts and materials related information.
Topics include: how to develop effective materials management work processes, repair-and-return practices, stock” or “not stock” decision making, the impact of materials management on reliability, key master data quality, and much more.

What you'll need for the course:
1. Computer

Content
  • Pre- Course Assignment: Course Expectations
  • Introduction & Definitions
  • Master Data
  • Spare Parts Description Naming Convention (HO2)
  • Spare Parts Classification - Submit your Answer for Exercises to the Portal
  • First Time Spares Parts Decision Instructions (HO3a)
  • First Time Spare Parts Stock Decision Example.pdf (HO3b)
  • Small Group Exercise 5: Fill out the Classification Spreadsheet for 5 parts
  • Stocking Decisions - Submit Your Answers For Exercises to the portal
  • Small Group Exercise 6a: Make a Stocking Decision
  • Inventory Levels - Submit Your Answers for Exercises
  • Small Group Exercise 6b: Max/Min Calculation
  • Exercise 10: Calculate the EOQ
  • Storeroom Organization
  • Work Order Kits and Parts Delivery
  • Inventory Control
  • Repairable Spare Parts
  • Quality Program and Layup Maintenance
  • Reports, KPIs and Data Analysis
  • Inventory Optimization and Managing Overstock Inventory 1h
  • Spare Parts Usage History Document
  • Basic accounting & Purchasing - IF TIME ALLOWS 2h
  • Centralized Storeroom and Parts-Sharing - IF TIME ALLOWS 3h
  • Conclusion - Submit your Answers in the Portal. Complete the online Survey 4h
  • Small Group Exercise 23: Action Plan for Improvement
  • Course Evaluation
Completion rules
  • You must complete the units "Small Group Exercise 5: Fill out the Classification Spreadsheet for 5 parts, Small Group Exercise 6a: Make a Stocking Decision, Small Group Exercise 6b: Max/Min Calculation, Exercise 10: Calculate the EOQ, Small Group Exercise 23: Action Plan for Improvement, Course Evaluation"
  • Leads to a certificate with a duration: Forever
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