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Instructor Led Courses

Materials and Spare Parts Management - ILT (MSPM 201)


Description
Waiting for parts to arrive impacts productivity, reliability, and the bottom line.
Better management of this process is an untapped opportunity for organizations to improve reliability.

This IDCON training gives you a better understanding how to increase plant reliability and maintenance performance through improved management of spare parts and materials related information.
Topics include: how to develop effective materials management work processes, repair-and-return practices, stock” or “not stock” decision making, the impact of materials management on reliability, key master data quality, and much more.

What you'll need for the course:
1. Computer

Content
  • Pre- Course Assignment: Course Expectations
  • Introduction & Definitions
  • 1 Introduction.pdf
  • Exercise 1: Calculate the Carrying Costs
  • Master Data
  • 2. Master data.pdf
  • Spare Parts Description Naming Convention (HO2)
  • Exercise 3: Develop a Naming Convention for a Ball Valve
  • Spare Parts Classification - Submit your Answer for Exercises to the Portal
  • 3. Spare Parts Classification.pdf
  • Small Group Exercise 4: Fire Station Stocking Strategy
  • First Time Spares Parts Decision Instructions (HO3a)
  • First Time Spare Parts Stock Decision Example.pdf (HO3b)
  • Small Group Exercise 5: Fill out the Classification Spreadsheet for 5 parts
  • Stocking Decisions - Submit Your Answers For Exercises to the portal
  • 4 Stocking decisions.pdf
  • Small Group Exercise 6a: Make a Stocking Decision
  • Exercise 9: Failure Developing Period
  • Inventory Levels - Submit Your Answers for Exercises
  • 5.Inventory Levels.pdf
  • Small Group Exercise 6b: Max/Min Calculation
  • Group Exercise 24: Calculate the Reorder Point/Cycle
  • Exercise 10: Calculate the EOQ
  • Homework Exercise 12: Stocking level for belts
  • Storeroom Organization
  • 6. Storeroom Organization.pdf
  • 7. 5s.pdf
  • Small Group Exercise 14: Draw up a 5S Plan/Steps
  • Work Order Kits and Parts Delivery
  • 8. Work order kits.pdf
  • Inventory Control
  • 9. Inventory Controls.pdf
  • Repairable Spare Parts
  • 10. Repairable spares.pdf
  • Quality Program and Layup Maintenance
  • 11.Quality Program.pdf
  • Reports, KPIs and Data Analysis
  • 12. Reports and KPIs.pdf
  • Inventory Optimization and Managing Overstock Inventory 1h
  • 13. Inventory Optimization.pdf
  • Spare Parts Usage History Document
  • Basic accounting & Purchasing - IF TIME ALLOWS
  • Vendor Relationship
  • 14. Vendors.pdf
  • Conclusion - Submit your Answers in the Portal. Complete the online Survey
  • Small Group Exercise 23: Action Plan for Improvement
  • Course Evaluation
Completion rules
  • You must complete the units "Small Group Exercise 5: Fill out the Classification Spreadsheet for 5 parts, Small Group Exercise 6a: Make a Stocking Decision, Small Group Exercise 6b: Max/Min Calculation, Exercise 10: Calculate the EOQ, Small Group Exercise 23: Action Plan for Improvement, Course Evaluation"
  • Leads to a certificate with a duration: Forever
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